On Line Four Graphite Rotors Rotory Degasser For Continuously Producing Aluminum Ingot
Molten Aluminum Box type Double/Two Graphite Rotor in-line rotory degassing Equipment
1. Hydeb Profile
-- Established in January 2003, and now has 56 employees
-- Sales of 50 million RMB in 2021
-- Focus on one industry -- "aluminum casting"
-- Has a complete product line of aluminum casting equipment, all products are independent research
and development, manufacturing
-- aluminum melting and holding, transportation, ladle preheating, aluminum liquid refining, aluminum liquid
hydrogen measurement, until aluminum solution aging treatment equipment
2. Usage
• The BDU Box type in-line rotor degassing unit is usually installed between the discharge outlet of the smelting
furnace and the filter box. Melts flow into the BDU and rotate the rotor to break inert gases, forming a large quantity
of dispersed bubbles, which then enter into the aluminum melts. After collision, capturing, surface adsorption and
partial pressure action, the bubbles rise with gases and take hydrogen and oxide slags out of melts, making them
nto scums.
Then aluminum melts outflow from the degassing unit outlet, thus realizing the purpose of continuous in-line refining.
• BDU box-type in-line rotor degassing unit is designed based on the advantages of mainstream box-type degassing
devices available in the market, with several key technologies, such as box sealing and anti-turbulence on the surface
f aluminum liquid, improved ensuring high efficiency and continuous stability Low-cost operation.
3. Technical Data
| Item | Data | Remark |
| Degassing Air | Purity % | ≥99.996 | High-purity N2, high-purity Ar |
| Moisture ppm | ≤ 3 |
| O2 ppm | ≤ 5 |
| Dew point ℃ | <-69 |
| Pressure MPa | 0.1-0.6 Adjustable |
| Flow (single rotor) m3/h | 0.5～3 Adjustable |
| Power | Phase | 3 | |
| Voltage V | 380±10% |
| Frequency Hz | 50 |
| Total Power kW | < 45 |
| Rotor rotating motor | Power kW | 1.1 | Used to drive the SIN shaft to rotate |
| Heating | Power kW | 10X4 | Max.Heating Power |
| Rotor speed r/min | 0～600 | Adjustable |
| Static aluminum liquid capacity of degassing box kg | 700 | |
| Rated molten aluminum flow rate t/h | 10 | |
| Inlet molten aluminum temperature ℃ | 700 | |
| Box Cover Lifting Height | ≥950mm | |
| Box Size Around mm | 1658L*1241W*1650H |
| Number of Rotor pcs | 4 | Silicon Nitride |
| Heating Elements pcs | 4 | Silicon Carbide |
| Heating Element Protection Tube pcs | 4 | Silicon Nitride |
| Box Temperature Rising Speed | Degassing box is preheated to 800℃ within 8 hours | Preheating of the box itself |
| Temperature control method | PLC＋Atmosphere aluminum liquid double point temperature control | |
| Box Surface Temperature ℃ | ≤55 | Measured below 100mm on the plane of the box, except in the area of 100mm at the junction of the box chute |
| Degassing Efficient | When the hydrogen content at the inlet of the degassing box is ≤0.3ml/100g-Al, the outlet degassing effect is ≤0.12ml/100g-Al, and when the inlet hydrogen content is ≥0.3ml/100g-Al, the outlet degassing effect is ≥ 60%. | When the metal flow rate is not greater than the maximum processing capacity, when the molten aluminum temperature is within 720-740℃, high-purity Ar (≥99.996%) is used. (Excluding high magnesium alloy) |
4. Models
| No. Of Rotor | 1 | 2 | 3 | 4 |
| Type | BDU-I | BDU-II | BDU-III | BDU-IV
|
5. Pictures
6. FRQ
Q1: I know nothing about this machine, what kind of machine I should choose?
Very easy. We will email you an inquiry form for making sure your real need. Or just tell us what you want to
do by using this machine, then let us give you perfect solutions and suggestions.
Q2: When I get this machine, but I don’t know how to use it. What should I do?
We will send pictures or video and English manual with the machine. If you still have some doubts, we can talk by
Telephone/ Skype / Whatsapp / Weichat/ E-mail.
Q3: If some problems happen to this machine during warranty period, what should I do?
We will supply free parts during machine warranty period if machine have some problems (except spare parts).
While we also supply free life long after-sales service. So any doubts, just let us know, we will give you solutions.
Product Tags:
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Rotary Four Graphite Rotors Aluminum Degassing Unit 5 O2 Ppm N2 Images
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